Many people do not know the function of vision inspection machine, and for this reason, they criticize if there is really a need to use these application. Let me tell you in advance that they do work and that vision inspection machine is not “expensive camera.”
Its main use is to improve product quality by helping to create a larger production ability of the factory.
Users after a while of use, realize that manual inspection is over, the product defective rate decrease and qualified rate has been greatly improved. In conclusion, the factories have a much more pleasant and high quality products.
Industrial vision inspection machines promote the inspection speed and accuracy so that they can solve slighter defects which can not be found by human eyes and has heavy effects to product quality.
So how does a vision inspection machine work to improve production efficiency?
These vision inspection machines as a QC department to improve the product quality. The machine has a high precious inspection camera, when captures a image, creates an digital signal that will be received by the vision inspection system and judges the product defects.
Within the vision inspection machine a process occurs to inspection that is divided into 3 steps.
First all products are loaded into the transport device.
Sipotek use customized vibration feeder to transport the inspection object to the inspection platform. Its materials are plastic, stainless steel and iron, which can be changed according to different object to reduce the damage caused by touch.
Inspection platform to capture image
This is an important step in determining whether the test is succeed or fail. Using 1.6 million industrial inspection camera to capture the surface features, apply different analysis tools to help the system identify defects.
A good sorting output can avoid the damage of qualified product and inferior products mixed with qualified product. In addition, some products are required a height limit, when the dropping height is over the indication setting, products are easy damaged. To solve this problem, Sipotek adopts belt conveyor system to sort out the qualified or inferior products.
Benefits of using a vision inspection machine
- Reduce QC workers
Usually there are several QC workers in a factory. Beside that, the factory also need to arrange 1-2 workers to array the products so that the QC department can check these products conveniently.
- Reduce waste
Defective rate will cause material waste, increase fund investment and expensive processing cost. However, between the large number of competitors in the market, price and quality are the main point to attract the attention of consumers. Therefore,factory must to control the output of defective products.
- Reduce production period
A vision inspection machine can work for 24 hours, with less break down, it can constantly check the components and guarantee the production line does not stop for lack of products, which improves the production assembly efficiency.
For more vision inspection machine cases, please visit the website at www.topvision.net.